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Faulty pipe blamed for refinery explosionFaulty pipe blamed for refinery explosion

USA -- A fire broke out at the Holly Refinery in Woods Cross due to a chemical explosion.

An explosion rattled residents near a Davis County refinery Wednesday night when a cracked gas line burst into flames, sending thick black smoke into the air.

The pipe failure is being blamed for the explosion and company officials say it was a pipe that was already earmarked to be replaced.

Just before 9 p.m., a crack in one of the pressure release lines resulted in a leak and explosion that sent a fireball into the sky. It was a pipe in which the company already had discovered a small flaw the day before, said company spokesman Mike Astin.

"It was a pipe that we were scheduled to replace this summer," he said.

 “That line ruptured, so the gases in that line escaped, ignited, causing an explosion and then a fire,” said a fire official.

Faulty pipe blamed for refinery explosionNearby residents felt the blast and rushed to see what had happened. Vanner Johnson caught the first few moments of the fire on tape.

“The fire is raging. I came down a few minutes ago and there was nothing and now it looks like the whole place is just on fire,” said Johnson.

The South Davis Metro Fire Agency worked with the refinery brigade to douse the flames. But crews had to let the fire burn for some time.

“Instead of trying to get out and do anything, the best thing to do is contain it, put water on it and let the gas escape and burn out,” said a fire official.

Even with all the escaping gas, there were no evacuations. Officials say the air is safe for residents.

“The nice thing about it, I guess if there is a nice thing about this hydrofluoric, is that it does, during the burning process, it does change it to where it is not a problem,” the official said.

Once the crack was discovered, plans were made to move up the repair schedule and replace it Thursday morning. The company was already in the process of shutting down that unit, Astin said, but the crack apparently grew faster than anticipated.

"It didn't get shut down or repaired before it opened up," he said. "We do periodic maintenance at the plant. We knew we needed to replace it. We were watching it."

The refinery also has suffered two power outages within the last week, which could have placed additional pressure on the system and accelerated the weakening of the pipe, said South Davis Metro Fire Chief Jim Rampton.

The line was completely isolated by 2 a.m. Thursday, Astin said. That unit, which helps make high-grade gasoline, was expected to remain shut down for at least a week as the company explored repair and replacement options. But the remaining blend stocks were still in operation Thursday, Astin said.

It will cost an estimated $375,000 to replace the line, he said, but it was money for which the company already had budgeted and was planning to spend in the summer to replace it.

A fire hose was already in position as a precaution prior to Wednesday's explosion because of the crack. Astin believes safety precautions and procedures put in place by the refinery, and the good work of the South Davis Metro Fire Department, prevented the situation from being worse.

"All the safety systems worked just like they were supposed to," he said.

The only reported injury was a worker who fell off a truck due to the force of the blast. The man was treated for minor injuries

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